SOP for testing and release of in-process, semi-finished and finished product samples

1.0 PURPOSE:

To lay down a procedure for testing and release of in-Process, semi-finished and finished products samples in Quality Control Laboratory.

2.0 SCOPE:

This procedure is applicable for testing and release of in-process, semi-finished and finished product samples at (Company name).

3.0 RESPONSIBILITY:

3.1 Analyst / Group leader / Supervisor for following the procedure.
3.2 Department Head for compliance. 

4.0 DEFINITION:

Nil.

5.0 PROCEDURE:

5.1 Receipt and Registration of Samples:

5.1.1 Analyst shall receive samples for analysis along with ‘Test Request form’ from production department.
5.1.2 Analyst shall check the sample label for correctness of information (Product Name, Batch Number, etc) by comparing it against the ‘Request for Analysis’. If any discrepancy is found, the same shall be brought to the notice of Group Leader/ Supervisor for corrective action.
5.1.3 Group leader/Designee shall enter the details from ‘Test Request form’ in the inward register of QC and allocate analytical reference number.
5.1.4 The A.R.No. shall be indicated on the sample label as well as on the ‘Request for analysis’ in a legible manner.
5.1.5 Samples shall be kept its designated storage area in such a way that the samples are preserved to maintain integrity. The ‘Test Request form’ document shall be filed in an easily retrievable manner. 

5.2 Allocation of Sample:

5.2.1 Based on plan, the Group Leader/Supervisor shall allocate a sample to Analyst who has been qualified and certified to perform those tests.
5.2.2 Analyst shall retrieve the sample from the storage area along with relevant documents like Request for Analysis and worksheets.
5.2.3 Analyst shall take the photocopy of the template on the work sheet if templates are available. 

5.3 Analysis:

5.3.1 Analyst shall check whether the sample taken for analysis is in accordance with the ‘Request for Analysis’ by comparing the A.R.No. indicated on both.
5.3.2 Analyst shall take relevant Specification / Standard Test Procedure by referring to the details (product name with strength, intended market/code number) given in the ‘Request for Analysis’.
5.3.3 Analyst shall review the Record of Analysis and Result Sheet for correctness against the current Specification and Standard Test Procedure.
5.3.4 For the analysis of in-process samples of exhibit batches, pre-validation batches and validation batches, the sampling protocol / validation protocol shall be referred for the relevant Specification / STP number and acceptance criteria, wherever applicable.
5.3.5 If the sample is stored in polyethylene bags (self sealed / heat sealed), then the Analyst shall place the original bag, after opening in another self sealing poly ethylene bag, and thus preserve the sample throughout the analysis.
5.3.6 If the sample needs special care such as moisture prevention, light resistance, nitrogen atmosphere, then the same shall be maintained throughout the usage of the sample during the analysis.
5.3.7 Handle the microbiological samples carefully to avoid any microbial contamination using sterile poly bags.
5.3.8 Analyst shall organize to get the microbiological tests done wherever required by microbiology laboratory as per procedures defined for microbiological testing.
5.3.9 Analyst shall organize required resources (Glassware, Chemicals, Columns, Instrument etc.) in such a way that the analysis can be carried out in an efficient and sequential manner.
5.3.10 Analyst shall organize the work place in such a way that samples glassware, documents, chemicals are kept in a segregated and safe manner.
5.3.11 Analyst shall display a status board indicating relevant details on the work bench.
5.3.12 Analyst shall start the analytical work by checking description and recording the results in the authorized worksheets. If the description is found different from that of the specification analyst shall intimate the Group Leader/Supervisor.
5.3.13 Analyst shall refer to the current version of relevant General Testing Procedure (GTP) as mentioned in the individual STP / Specification for performing the analysis.
5.3.14 Analyst shall follow appropriate safety procedures throughout the analysis.
5.3.15 All weighing shall be carried out using calibrated analytical balances within the range for which it can be used.
5.3.16 The glassware shall be kept close to the analytical balance so that weighed material can be transferred quickly without loss and with least exposure.
5.3.17 Samples shall be transferred into pre-labeled glassware by ensuring correctness of label before transferring.
5.3.18 While performing blend uniformity test, analyst shall weigh and transfer the whole quantity of individual sample representing the unit dose.
5.3.19 The print out of weight taken shall have details entered and attached to the relevant portion of Record of Analysis.
5.3.20 Analyst shall record details of weights, dilutions and all analytical details in the Record of Analysis, concurrently as the activity is carried out.
5.3.21 Analyst shall check the validity of chemicals, reagents, indicators before using them for analysis. All invalid chemicals, reagents, indicators shall be discarded after crossing the labels.
5.3.22 All reference standards, in house reference standards, working standards, primary standards and impurity standards shall be handled as instruction provided on the label.
5.3.23 Official Pharmacopoeia reference standards shall not be used for routine analysis unless otherwise specified or authorized by laboratory head.
5.3.24 Analyst shall check standards before use for details such as item name, pharmacopoeia reference, validity and direction for use.
5.3.25 Analyst shall use the potency value of standards for all calculations as indicated on the label.
5.3.26 Analyst shall consider the potency as 100% while using official pharmacopoeia reference standards when no potency is mentioned on the label.
5.3.27 Analyst shall place all chemicals, standards and others accessories back to their original storage area as soon as use is completed.
5.3.28 Analyst shall check instrument conditions like cleanliness and calibration status before starting analysis on any instrument.
5.3.29 Analyst shall enter relevant details of analysis in the instrument log book at the beginning of analysis and complete the details of usage and other relevant steps after the analysis is completed (wherever applicable).
5.3.30 Analyst shall enter relevant details of the usage log books
5.3.31 Analyst shall bring to the attention of Group Leader/Supervisor any abnormal observations or incidents during analysis.
5.3.32 Analyst shall raise a laboratory incident in consultation with Group Leader/Supervisor.
5.3.33 Analyst shall collect and identify all analytical print outs from Instruments/Equipments in such a way that they are traceable to particular sample.
5.3.34 Wherever validated excel calculation sheets are provided, analyst shall use the same with all controls as specified in the laboratory SOP.
5.3.35 Analyst shall calculate results as soon as analysis is completed and indicate the result of the test (Complies/Does not comply or for information only) in the Record of Analysis and Result Sheet.
5.3.36 Analyst shall bring to the notice of Group Leader/Supervisor any test failure as within 24 hours of occurrence and follow the instruction from group leader/laboratory head.
5.3.37 Analyst shall record all additional testing if any, for OOS / OOT investigation, in authorized Record of Analysis.
5.3.38 To the extent possible, analyst shall retain all original analytical sample and standard preparations in the specified manner so as to facilitate investigation.
5.3.39 Analyst shall record and retain all results obtained during OOS investigation along with raw data duly identified for submissions for disposition of OOS investigation.
5.3.40 Analyst shall verify results obtained for critical tests such as Impurities, Assay and Residual Solvents whether the result is Out Of Trend (OOT).
5.3.41 Analyst and Group leader shall follow steps given in the current versions of SOP for investigation and closure of OOT.
5.3.42 If few portions of a test detail is not applicable for the sample then analyst shall indicate “NA” against each of those entries in the Record of Analysis
5.3.43 If whole test is not applicable for the sample then analyst shaii indicate “NA” against the title of the test in Record of Analysis.
5.3.44 If the whole page of Record of Analysis is not applicable for the sample then analyst shall draw a line diagonally across the page and indicate “NA” even if it is the continuation page of a test which is already indicated as “NA”.
5.3.45 If multiple batches are analysed together, analytical details shall be entered in the Record of Analysis of the first A.R. Number and a reference of this A.R. Number shall be given in subsequent Record of Analysis.
5.3.46 Analyst shall compile the report as soon as all tests are completed and shall arrange the Record of Analysis and Raw Data in the same sequence as in the Specification / Result Sheet.
5.3.47 Analyst shall securely fasten the report along with all the raw data and report of Microbiological tests (wherever applicable). The ‘Request for Analysis’ shall be attached at the first sheet of the complete set of the report. 

5.4 Report Review and Submission:

5.4.1 After completion of analysis, Analyst shall handover the completest and signed document to Group leader/supervisor for review.
5.4.2 Group leader/supervisor shall review the Record of Analysis and raw data for correctness of procedure, accuracy of data and indicate checked / reviewed by date and sign for each test as a proof of the review.
5.4.3 Group leader/supervisor shall handover the reviewed documents to analyst if there is any error and ensure that the error is rectified by the analyst and counter sign the document.
5.4.4 Group leader/ supervisor shall prepare the analytical test (for Semi finished product) and Certificate of analysis after signing off the report.
5.4.5 Group leader/supervisor shall attach the analytical test report verify whether individual test results are transcribed accurately to the analysis report /CoA and sign and date as a proof of the review.
5.4.6 Group leader /Supervisor shall submit the reviewed and signed report to Laboratory Head or Designee for final conclusion.
5.4.7 Analyst shall update the Inward Register.
5.4.8 Group leader / supervisor shall send the documents to Quality Assurance / Documentation Cell. 

5.5 Partial release of the product:

5.5.1 Upon completion of chemical analysis review the product at intermediate stage or WIP stage can be released for further process if required.
5.5.2 Enter the details of the test results, which are completed and mention under progress for test which are under progress. 

5.6 Disposal of sample:

5.6.1 Upon completion of the review of analytical report, the samples shall be disposed into respective containers meant for it.

6.0 ABBREVIATIONS:

A.R.No. :Analytical Report Number
OOS : Out of Specification
OOT : Out of Trend
QA : Quality Assurance
QC : Quality Control
SOP : Standard Operating Procedure
STP : Standard Test Procedure
WIP : Work in process 

7.0 REFERENCES:

Nil.

8.0 ENCLOSURES:

Nil.

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